Huatao Successfully Completes 1800mm Corrugator Line Upgradation, Enhancing Production Efficiency

Overview
Our customer in austrailia, operating a 30-year-old American S&S brand corrugator line with a maximum operating speed of 50 meters per minute. Facing evolving market demands and increasing energy efficiency and environmental standards, the client decided to upgrade their production line from the original 2200mm width to a more efficient 1800mm configuration. This transformation aimed to reduce energy consumption, enhance production efficiency, and meet new product specifications.

Upgrade Process
The customer explored both a complete line replacement and targeted upgrades to key components, including the mill roll stand, preheater, single facers, NC cutter machine, slitter scorer, and gluer machine. After careful evaluation, Huatao proposed a comprehensive upgrade plan tailored to the client’s needs.

Design Solution
1.Equipment Replacement:
The original 2200mm equipment was replaced with state-of-the-art 1800mm machinery, ensuring compatibility and optimal performance. This included upgrading the mill roll stand, preheater, single facers, and other critical components.
2.System Integration:
The new equipment was seamlessly integrated with the existing system, ensuring smooth operation and minimal downtime during the transition.
3.Debugging and Testing:
The upgraded production line underwent rigorous debugging and testing to ensure all performance indicators met or exceeded expectations. This included verifying energy efficiency, production speed, and product quality.

Results and Benefits
1.Reduced Energy Consumption:
The upgraded production line achieved an 18.2% reduction in energy consumption, transitioning from a 2200mm to an 1800mm configuration. This significant decrease aligns with the client’s sustainability goals and reduces operational costs.

2.Improved Efficiency:
Production efficiency increased by 15%, resulting in higher output and reduced downtime. The new equipment also lowered maintenance costs, further enhancing operational reliability.

3.Meeting New Specifications:
The upgraded line is now capable of producing products that meet the latest market specifications. Product quality has stabilized, improving the client’s competitiveness in the industry.

4.Cost Reduction:
The reduction in energy consumption and maintenance costs has significantly lowered operational expenses. The investment in the upgrade is projected to be recovered within two years, delivering a strong return on investment.

Customer Feedback
The customer expressed high satisfaction with the transformation results. They highlighted that the upgraded production line not only achieved energy savings and efficiency improvements but also met the new product specifications required by the market.This upgrade has strengthened their market competitiveness and delivered substantial economic benefits.

Huatao remains dedicated to supporting clients with innovative upgrades and sustainable manufacturing solutions.

Contact us to get a customized solution for your corrugator line now !

+8618033763037（WhatsApp）/ market@huataogroup.com